January 22nd, 2009 | Categories: Essential Tools, Money Savers | Tags: , , , , ,

There comes a time for all woodworkers where they realize their tools start getting dull. Chisels, plane irons, cabinet scrapers, etc., all wear down as the metal oxidizes and working stress wears at the edge. Sharpening is a skill like the edges of your tools. The process becomes more natural and less like work as you hone it.

Scary Cheap, Scary Sharp!

Scary Cheap, Scary Sharp!

Last month, Rockler put their plate glass sharpening system on sale. I’d heard of people using this method before, but never tried to find a way to put it all together. After seeing that Rockler wants to sell you two kits each $30+, and then charge 8+ bucks for peel-n-stick sandpaper refills. That’s more than $60 for two pieces of float plate glass, a honing guide, and eight pieces of sandpaper! Yikes! I decided it was time to find a better, cheaper way.

I’ve just finished grinding and honing my 1″ wide Irwin chisel (tool review here) to a mirror finish with a 1500 grit final stage for less the cost of one of the Rockler sets. If you’re starting out working wood, this is the way to go. You’ll save yourself money in the long run by not wasting it on methods that don’t work, or wear out quickly.

Read on for how I put together my scary sharp system for scary cheap!

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January 21st, 2009 | Categories: Reviews | Tags: ,
Irwin Blue Chip Chisels

Irwin Blue Chip Chisels

A few years back I was at a woodworking show in Indianapolis, and saw a deal I couldn’t pass up. A 4-piece set of Irwin Blue Chip chisels at a price I thought was insanely low. At the time I’d been borrowing a set of chisels from a friend that makes a career out of cabinet making, custom built-ins, remodels, etc. He was going to want those chisels back, and I was going to need some for myself. I don’t know what I’d do without my chisels. Read on for my thoughts on these precision ground high-carbon steel chisels.

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January 19th, 2009 | Categories: Jigs | Tags: , , , ,

Rail Coping Jig

This rail coping jig is simple to build and inexpensive. Use it to precision cut the coped ends of rails with a rail & stile bit set easily.

The hardware consists of 1 1/8” and 2” long screws, a 2.5” T-Bolt, five-star knob, and a small toggle clamp. The most expensive part is the toggle clamp. Clamps like the one pictured here can be found at Harbour Freight for less than $5. The T-Bolt and 5-star knob can be purchased from Woodcraft, Rockler, or just about any other woodworking supply store. You should be able to build this coping jig for less than $10 if you have some particleboard or MDF, and some scrap lumber / hardwood laying around. Even if you end up purchasing a few parts, you’ll easily be able to build something every bit as accurate as the $60 Rockler jig ($40 on sale) for way less.

Read on for notes, drawings, photos, and the project archive download.

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January 16th, 2009 | Categories: Helpers | Tags: , ,

Straight from the Woodworking Cheap shop floor (where we’re fabricating doors for a kitchen refacing) we’re sharing our tips, tricks, and a project helper. A Rail and Stile door calculator. Measure the opening you want to cover, input some parameters (rail and stile width, reveal, stile excess, panel dado depth), and the exact lengths and panel size you need to cut is calculated.

The archive contains Excel (.xls) and Numbers 09′ (for you Mac users out there) format spreadsheets which are easy to use, customizable, and best of all – Free!

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